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Understanding Down Comforter Construction Styles

by Mitchell Chitiz |

In the past few months, we’ve discussed the difference between Down vs feather filled bedding. We’ve discussed fill power ratings, ideal thread counts, and even the difference between duck and goose Down feathers.

Today we’re adding to our list of Down comforter 101s with a deep dive into their various construction methods and styles. Specifically, we’ll breakdown the difference between baffle box and box stitch before discussing the differences of channel, quilt, and ring styles. So cozy up and read on.

 

Baffle Box

One of the most popular types of Down comforter and duvet construction is the baffle box.

Technically speaking, ‘baffle box’ refers to pockets constructed inside a Down comforter using three or more pieces of fabric. The top and bottom sheets are stitched together by thin perpendicular pieces of fabric, creating three-dimensional pockets. Each pocket is stuffed with an equal weight of filling—polyester, Down, feathers, or otherwise.

Baffle box Down comforters have a distinct patchwork aesthetic many designers seek out. But while the aesthetic is important, the real benefit is the permanent equal distribution of filling.

Because each pocket is filled separately, and they’re sealed off so the stuffing can’t move from one pocket to the next, baffle box comforters never get lumpy or end-heavy. You’ll never have to try and redistribute the stuffing again. This results in a warm Down comforter and duvet without any cold spots .

Finally, because of their design, baffle box Down comforters are often considered more durable. While the lifespan of the comforter depends on many factors, it would be generally correct to say baffle boxes experience a longer lifespan.

For all these reasons, most baffle box comforters are slightly more expensive on average than box stitched. However, neither is necessarily the better option—again, if you’re a hot sleeper, you may prefer the cooler box-stitched comforter. Ultimately, the choice is up to you.

 

Box stitch

Also called sewn-through, a box stitch is very similar to a baffle box. In theory, it is the same concept as sewing squares or pockets into a Down comforter to evenly distribute the stuffing. However, while a baffle box comforter uses the third piece of fabric to create said pockets, a box stitch simply stitches together the top and bottom layers directly. For an illustration of the difference click here— the box stitch is on the left and the baffle box is right.

We know what you’re thinking: the difference between a baffle box and a box stitch is negligible. But you’d be surprised to know that this simple difference in stitching affects warmth, loft, durability, and price.

As the top and bottom layers are sewn directly together with a box stitch, the stitch lines do not have any filling in them. Meaning they are thin and heat can escape easier. Generally speaking, this means that box-stitched comforters run cooler than baffle box comforters—not necessarily a bad thing for hot sleepers.

Regarding loft, because a box stitch pulls together the top and bottom sheets, the Down filling is never able to fully fluff. It is always being constricted by the seams. In a baffle box, the third fabric creates a more three-dimensional shape allowing the filling to reach its full, voluminous potential.

 

Channel

While ‘baffle box’ and ‘box-stitch’ refer to how the pockets are constructed inside a comforter or duvet, ‘channel’ refers to the actual shape of the pocket. In this case, long, rectangular boxes run either the entire width or length of the comforter.

These parallel strips allow some movement of the Down filling versus the more common square or quilt design (more on this in a second). This can be beneficial for individuals who prefer their ten little toes to be kept warmer than their upper body. Or if the channels are width-ways, one partner who sleeps hot can have less filling than their partner who sleeps cold.

That said, square pockets are the most common design because most people want equal distribution of filling. Channel Down duvets and comforters are usually reserved for unique situations such as those mentioned above.

 

Quilt Stitch or Square Stitch

Like the channel stitch, the quilt stitch is all about the shape of the pockets. In this case, squares.

The quilt stitch successfully prevents stuffing from shifting or clumping inside, which ultimately results in a warm, equally lofty comforter and duvet. Because of its popularity, it is also the most common design and you’ll have no problem finding a quilt-stitched comforter in a wide range of styles.

 

Ring

Similar to channel or quilt, a ring stitch comforter refers to the shape of the pockets. In this case, rings or circles. But more than any of the aforementioned styles, the ring stitch allows the most internal movement of the stuffing. Over time, this will result in the Down clumping in one area—usually the foot or corners—and inevitably leaving cold spots.

 

What is the Best Construction Method?

The honest answer is it depends. Primarily, it depends on how you sleep (are you a hot sleeper or a cold sleeper?), if you want a specific stitched aesthetic, and how much you’re willing to spend.

Hot sleepers and individuals eyeing wallet-friendly options will usually lean towards box-stitched comforters and duvets.

Meanwhile, those looking for maximum warmth and equally distributed filling would be wise to go with a quilt-stitched, baffle box Down comforter.

 

Interested in Selling Our Down Comforters?

We are a proudly Canadian wholesale bedding, throw cushion, and home accessories company. Our comforters are filled with ethically sourced, 100% Canadian Hutterite White Goose Down. For more information, fill out our contact form.

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